Synrad's Applications News
Synrad, Inc. - www.synrad.com
Thursday, March 18, 2010
Issue 233

Applications at a Glance
Laser Marking Painted Stainless Steel Bottles
Cutting PETG Sheets
News from Synrad
Built for OEMs: firestar v30, 30W CO2 laser
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SYNRAD's sealed CO2 lasers are used in a variety of industrial processes including cutting, welding, drilling, and marking. This news brief features news and information from Synrad, and highlights some of the interesting materials and products that are processed daily by Synrad's line of CO2 lasers and marking heads

Featured Application: Marking Painted Stainless Steel Bottles

Stainless steel water bottles are growing in popularity due to environmental and health concerns about certain chemicals in plastic bottles. Stainless bottles are both sturdy and lightweight because of their thin walls. In addition, these stainless bottles are painted to provide a smooth, attractive finish and added protection. While direct stainless steel marking typically requires CO2 power levels of at least 60 W to 100 W, paint ablation is easily done with powers as low as 25 watts.

For this application, a black painted stainless steel water bottle was marked with a complex company logo. The marking setup consisted of an FH Flyer marking head and a 25 W laser controlled by our WinMark Pro laser marking software. The Flyer head was equipped with a 125 mm focal length lens that provided a 180 µm (0.007") spot size. This small spot size was required to mark the fine detail in the company logo.

Laser Marked Painted Stainless Water Bottle
A 25W Synrad laser was used to ablate the black paint on this bottle, exposing the stainless steel underneath to produce this high-constrast logo.
 
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The mark object consisted of a vector outline graphic measuring 38.1 mm x 28 mm  (1.5" x 1.1") imported into WinMark Pro. Outlined areas were selected in the software and then filled by selecting "Fill" in the Polyline Fill Type property and setting the Resolution property to 300 lines per inch. The company name underneath the logo was added in WinMark Pro by creating a 5.3 mm (0.21") high TrueType® text object. The mark Velocity was set to 1905 millimeters per second (75 inches/sec) for both mark objects. The resulting mark exposed the stainless steel underneath to create a high-contrast, shiny mark that was completed in a cycle time of 7.56 seconds per bottle.



Cutting Sheets of PETG

PETG, or glycol-modified polyethylene terephthalate, is a form of polyester (PET) used to create blister packaging, display units, and bottles for soaps and detergents. Many food and pharmaceutical products are packaged in PETG because of its purity.

PETG offers many of the same advantages as polycarbonate, but at a much lower cost. Products manufactured from PETG provide excellent clarity and impact resistance. In addition, PETG products can be die-cut and thermoformed without affecting structural integrity, they print easily when graphics are required, and resist stress whitening when bent.

When considering material specifications for products that will require CO2 laser processing during manufacturing such as cutting, drilling, or degating, PETG provides another distinct advantage over polycarbonate - a cleanly cut edge with no yellowing or discoloration.

To process this sheet of 2 mm (0.08") thick PETG, we set up our XY table with a 63.5 mm (2.5") positive meniscus lens that provides a 100-micron (0.004") spot with a 1.8 mm (0.07") depth of focus. Clean, dry air at 5.5 bar (80 PSI) was used as gas assist to remove vapor and molten material from the cut area. At a power level of 100 watts, we achieved cut speeds of 1.9 meters per minute (75 inches/minute). Edge quality, as shown in the photo, is clean with a slight amount of underside dross. Note the clarity of the PETG's cut edge; it exhibits none of the yellowing or vapor deposition that is often present on polycarbonates.

Laser cut PETG plastic

This PETG sample illustrates the edge quality possible when laser cut. We cut this 0.08" thick sheet at a speed of 75 inches per minute using 100 watts of power.


 

 


Built for OEMs: firestar v30
Synrad's firestar v30 laser
Synrad's firestar v30, 30W laser

 

Built for rugged industrial environments, the firestar v30 combines high performance with compact size and air-cooling, making it a perfect fit for OEM marking and engraving systems. Available at a low cost, as an air-cooled model only (with or without fans installed), the v30 integrates easily into even the most compact systems.

A member of Synrad's firestar v-series family of lasers, the v30's resonator technology produces a circular beam (typical M2 =1.1) in both the near and far field. This near-perfect beam can be focused to the smallest achievable spot size, thereby creating the maximum possible power density on a work surface. This results in faster processing speeds and higher resolution for most applications.

The v30's high performance, compact size, and low cost also make it well suited to medical applications. It is ideal for incorporation into laser systems used in surgical and dermatological procedures.

For higher power requirements, Synrad offers the 40W firestar v40.

More information on the firestar v30 can be found on our website.
Visit http://www.synrad.com/vseries/v30.htm

Mechanical drawings and 3D models of both the air-cooled and fan-cooled firestar v30 are available at: http://www.synrad.com/vseries/outlinedraw_vseries.htm


Browse Synrad's Applications Database
Search our online library for more applications of Synrad's sealed CO2 laser technology. Search by keyword, material, or process.
http://www.synrad.com/search_apps/Default.htm

Contact Us:
E-mail questions or comments to synrad@synrad.com

Synrad, Inc.
4600 Campus Place
Mukilteo, WA 98275
Tel: 1-425-349-3500
Fax: 1-425-349-3667
E-mail: synrad@synrad.com

 
 
       
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