Synrad's Applications News
Synrad, Inc. - www.synrad.com
Thursday, April 1, 2010
Issue 234

Applications at a Glance
Laser Marking PET Bottles at the 9.3µm Wavelength
News from Synrad

Synrad Releases WinMark Pro v6 Laser Marking Software

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SYNRAD's sealed CO2 lasers are used in a variety of industrial processes including cutting, welding, drilling, and marking. This news brief features news and information from Synrad, and highlights some of the interesting materials and products that are processed daily by Synrad's line of CO2 lasers and marking heads

Featured Application: Marking PET Beverage Bottles at the 9.3 µm CO2 Wavelength

Polyethylene terephthalate, better known as PET or PETE, is a naturally clear plastic that provides a good boundary against many common liquids while minimizing the absorption of plastic residuals into the liquid. As a result, it is widely used to manufacture beverage bottles, such as those used for soft drinks and bottled water.

In the bottling industry, a very common marking application is recording simple date codes and batch numbers. High throughput speed is required due to the large volume of bottles being processed; however, the marks must also be clearly readable. The standard 10.6-µm CO2 laser wavelength creates a semi-transparent mark with some clear melt-over. While this mark can be easily read close-up, it becomes less visible from a distance. On the other hand, the less frequently used 9.3-µm CO2 wavelength is better absorbed by the PET material and thus produces a higher contrast mark that is easily read close-up and at a distance.

To compare PET's absorption behavior, two identical Flyer marking heads equipped with 200 mm focal length lenses were attached to a 10.6-µm wavelength laser and a 9.3-µm wavelength Firestar v30 laser. The focused spot size of the 10.6 µm marking setup was 290 µm (0.011") and the 9.3 µm marking setup produced a spot size of 255 µm (0.010"). Both Flyer heads were controlled by our WinMark Pro laser marking software configured using identical mark file parameters of 3 mm (0.12") high stroke text marked at a scan speed (Velocity) of 1905 millimeters per second (75 ips). The only difference was the duty cycle percentage (Power), which was individually set so each laser produced 18 W of output power.

Comparison of 9.3µm and 10.6µm Laser Marks on PET Bottle
The 9.3-µm mark (top) is more visible to naked eye than the 10.6-µm mark (bottom).
 
Close-Up View of Laser Marked PET Bottle
This magnified view of both marks clearly shows the "boiled" surface substructure that produces the frosted look of the 9.3-µm mark (top) versus the transparent, melt-over look of the 10.6-µm mark (bottom).
 


When these identical marks are compared side by side, the differences in contrast are obvious. The 9.3-µm mark "boils" the surface, which widens the mark slightly and gives it a frosted white appearance, while the 10.6-µm mark just melts the surface, providing a narrower, semi-transparent mark. Depending on the application, higher mark speeds may be possible at the 9.3-µm wavelength since the mark will not fade out as quickly at higher scan speeds.

Other materials that are highly absorptive of the 9.3-µm wavelength include Kapton and Polyimide. This wavelength is absorbed equally as well as the 10.6-µm wavelength by many common plastics including polypropylene, polyethylene, and polystyrene so that marking performance is not lost if these other plastics need to be marked in the same production line.



Synrad Releases WinMark Pro v6 Laser Marking Software



Synrad has released the latest version of its laser marking software, WinMark Pro v6, for use with the FH Flyer marking head and Fenix Flyer Laser Marker.

Create simple or complex mark files by importing graphic files, adding text and bar codes, or arranging a combination of objects in the Drawing Editor. WinMark Pro allows users to select from hundreds of stroke, TrueType, OpenType, and PostScript fonts, and includes a large library of bar code and date code formats. Once your file is created, WinMark Pro is capable of controlling every aspect of the laser marking process, including incrementing serial numbers, changing laser parameters, and interfacing with automated parts handling equipment.

New features in WinMark Pro v6 include support for UID/Composite 2D codes, inverted TrueType text, Radial marking, and Banner tracking. Sign up to receive our FH Flyer/ Fenix Flyer Technical Updates automatically via email for detailed descriptions of these features. Version 6 will run on Microsoft Windows 7, Vista, XP, and 2000 Operating Systems.

Synrad's laser marking website, www.winmark.com, contains the latest WinMark Pro software downloads, firmware updates, and sample files. Visitors to the site can also access detailed product data, view video clips of laser marking applications, and download drawings and 3D models of our products. Our build a laser marker feature provides a simple visual demonstration of the components you'll need to assemble your own marking setup using the FH Flyer Marking Head.

Find out more at www.winmark.com


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