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Synrad, Inc. - www.synrad.com
Thursday, June 10, 2010
Issue 239
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Featured Application: Creating Custom Composite Codes in WinMark Pro v6
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Common marking applications for product traceability often include serialization, date codes, and other automated fields that need to be combined into a single large code. This minimizes the number of codes that need to be scanned later and insures that the various fields are synchronized with each other for a single part. WinMark Pro version 6, Synrad’s laser marking software, includes a powerful new tool that can be used for creating standard Department of Defense UID 2D codes; but, more importantly, this tool can create customized composite 2D codes or composite text strings for specific marking application needs. To demonstrate this new functionality, we created a custom UID/Composite format consisting of a serialized text field and a date code field and then marked an array of composite 2D codes on anodized aluminum.
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| This array of composite 2D codes was marked on anodized aluminum to demonstrate WinMark Pro v6's new UID/Composite Code functionality. |
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The marking setup consisted of an FH Flyer marking head and a 48-2 (25 W) laser controlled by our WinMark Pro laser marking software. The Flyer head was equipped with a 200 mm focal length lens that provides a 290 µm (0.011") spot size.

Users can choose from a selection of pre-defined UID codes or define "custom" 2D codes in WinMark Pro v6's UID/Composite window.
To create a composite 2D code, we began by placing a standard 2D code on WinMark Pro’s Drawing Canvas. On the Automation tab, we set the Auto Text Type property to UID/Composite and then clicked the ellipsis (…) button on the Assign UID/Composite property to open the UID/Composite dialog window. Finally, we clicked the Add Format button to create a blank format.
To create the autotext entities, we entered this string: <MySerialNum>|<MyDateCode>, in the UID/Composite Format Definition field. This represents two separate data entities that provide field information for the 2D code as well as a field separator character (|). Any number of static field separator characters or text can be entered before, between, or after each data entry as necessary. Once satisfied with the custom format, the user clicks OK, and is then prompted by WinMark Pro to create these non-marking data entities and place them on the Drawing Canvas.
On the Drawing Canvas, we selected the "MySerialNum" data entity, set its Auto Text Type property to Serial Number Text and then set its Text Caption property to "0000". Next, we selected the "MyDateCode" data entity and changed its Auto Text Type property to Date Code Text. By default these entities are non-marking; however, for this example, we set them to mark. In addition, we created a standard text object, set its Auto Text Type to From Another Object and assigned the composite 2D code as the object to read. This provides a means of viewing the contents of the 2D code as a human-readable text string.
To mark the 2D Code, we set the Resolution to 300 and resized it to 10.2 mm x 10.2 mm (0.4" x 0.4"). For the text object, we reduced the Text Height property to 2 mm (0.08"). After selecting and grouping the 2D code and text object, we set a group marking Velocity of 1016 millimeters per second (40 in/sec) and set a Power level equivalent to 25 W. As the final step, we set both Array Column and Array Row properties to create a 5 by 5 array of 2D code/text objects.
The resulting mark was achieved in 0.96 seconds per code for a total time of 24.06 seconds for the entire 25 object array. As seen in the photograph, WinMark Pro automatically updates each data entity based on its specific automation type before combining them into the next 2D code/human-readable text object. For more in-depth information on WinMark Pro's UID/Composite code functionality, download Application Note #6 from the WinMark Pro web site at: http://www.winmark.com/products/winmark_ApplicationsNotes.html.
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| Degating Polycarbonate Covers |
One of the most common methods for creating plastic parts is injection molding. Granular plastic resin, along with any colorants or additives, is heated and injected under pressure into the mold cavity. In the case of a cold runner mold, a feed channel and runners connect the injection orifice with each cavity gate in the mold.
After the mold cavity is cooled and opened, the molded plastic parts, still attached to the sprue (the leftover plastic in the feed channels), drop out or are robotically removed from the mold. The next step in the process is to degate the parts by removing or trimming each part from the sprue. This process is performed using knives, punch presses, pneumatic cutters, or lasers.
Because laser degating is a non-contact process, lasers eliminate the need for knife or die replacement. The most important benefit however, is the laser's ability to be reprogrammed quickly and easily to degate a new or redesigned part. In addition, laser degating is a thermal process that tends to produce a smooth cut edge versus mechanical methods that often leave a sharp edge at the trim point.
The photo shows the results of degating a small polycarbonate cover using a Firestar f201 laser and FH Series marking head. This galvanometer-based cutting method offers the added benefit of a familiar Windows®-based user interface and our easy-to-use WinMark Pro laser marking software. We equipped our FH head with an 80 mm focusing lens that provides a 116-micron (0.005") spot size and a 0.8 mm (0.032") depth of focus. At 200 watts of power, we cut through the 0.93 mm (0.0365") thick sprue at a speed of 457 millimeters per second (18 inches/second) in a cycle time of 50 milliseconds (0.05) seconds per part. The degated edge is clean and smooth with no discoloration or polycarbonate residue seen on the part.
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This translucent polycarbonate cover was degated (trimmed) from the mold sprue using 200 watts of power at a speed of 18 inches per second in only 0.05 seconds per cover.
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Firestar f201 & f400 lasers provide high power, high performance |
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For applications requiring high processing powers, Synrad's firestar f201 and f400 CO2 lasers provide the best cost-per-delivered-watt available in today's industrial marketplace.
Ideal for cutting, scoring, welding, and drilling applications, the single-tube, 200W f201 displays excellent power stability and features internal beam conditioning that delivers a near-perfect beam in both the near and far field. With a Beam Quality Number (M2) that approaches theoretical limits, the f201 delivers more focused processing power than lasers with higher raw output numbers.
Using our Duo-Lase® technology to combine two f201 lasers into a single package, Synrad's firestar f400 offers users all the advantages of the f201 at the 400W power level. The f400 produces a randomly polarized beam, ideal for complex cutting applications where kerf control is critical.
Both models feature a rugged, compact design that is easily mounted on robotic arms or integrated into flatbed cutting systems. With excellent power stability and a near-perfect beam, the f201 and f400 provide high power and high performance in the toughest industrial environments.
More on the firestar f201: http://www.synrad.com/fseries/f201.htm
More on the firestar f400: http://www.synrad.com/fseries/f400.htm
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| Browse Synrad's Applications Database |
Search our online library for more applications of Synrad's sealed CO2 laser technology. Search by keyword, material, or process.
http://www.synrad.com/search_apps/Default.htm |
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| Contact Us: |
E-mail questions or comments to synrad@synrad.com
Synrad, Inc.
4600 Campus Place
Mukilteo, WA 98275
Tel: 1-425-349-3500
Fax: 1-425-349-3667
E-mail: synrad@synrad.com |
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Copyright ©2010 SYNRAD, Inc. All rights reserved.
SYNRAD and Synrad product names are trademarks or registered trademarks of SYNRAD, Inc. All other trademarks or registered trademarks are the property of their respective owners. |