SYNRAD, INC. - http://www.synrad.com  
Thursday, June 23, 2005
Issue 115

 

Cutting Polymer Matrix Composite (PMC) Board

Marking Vinyl Fabric

Cutting Polystyrene

SYNRAD's sealed CO2 lasers are used in a variety of industrial processes including cutting, welding, drilling, and marking. This news brief showcases some of the interesting materials and products that are processed daily by Synrad's line of CO2 lasers and marking heads.


Cutting Polymer Matrix Composite (PMC) Board

Polymer matrix composites are created by mixing glass or carbon fibers in an epoxy or urethane resin. Because material properties are engineered specifically for an application by specifying a resin and the layout of the fiber (random, woven, etc.), the resulting “board” offers exceptional strength in a lightweight package.

Our cutting setup consisted of an XY table where the beam is directed to the focusing lens through a set of “flying” turning mirrors. For focusing, we choose a 2.5” positive meniscus lens that provides a 100-micron (0.004”) spot size with a 1.8 mm (0.07”) depth of focus. We used 60 PSI of CDA (clean, dry air) as an assist gas.




A sample of 0.07 mm-thick polymer matrix
composite after cutting. Although slight charring
is evident (due to the chemical degradation cut
method), the edge is clean and burr-free.

Using 50 watts of power, the 0.7 mm (0.028”) thick PMC material was cut at a speed of 225 inches per minute. The edge is cleanly cut but does exhibit some slight charring, which is typical of glass filled materials.


Marking Vinyl Fabric

Vinyl (also known as poly vinyl chloride or PVC) is one of those ubiquitous materials seen everywhere in modern life, in part because it is both water- and flame-resistant. At one end of the vinyl spectrum are products such as wire insulation, vinyl siding, and PVC pipe; the other end of the spectrum includes vinyl shoes, raincoats, and upholstery. Vinyl fabric is used in many outdoor applications, especially when exposed to the elements where UV and mildew/water resistance is important. This category includes seats and cushions for outdoor furniture, boats, automobiles, and ATVs.

All of these vinyl products exhibit one similarity – they provide a nicely contrasting image when marked with a CO2 laser. In the past, we have shown contrasting marks on various types of PVC and PVC-coated products including tubing and wire insulation. As shown in the accompanying photo, vinyl fabric demonstrates the same high-visibility, high-contrast mark.





Both black and grey vinyl fabrics were
marked using 25 watts of CO2 power and
exhibit sharp, high-contrast images.

We produced these marks using an FH Series marking head equipped with a 125 mm lens. This lens provides a spot size of 180 microns (0.007”) and covers a mark area up to 3.4” by 4.2” (85 mm × 105 mm). The logo was created in WinMark Pro using an Arial TrueType outline font at a Text Height of 0.4375”. We used 25 watts of power for both samples – the black vinyl sample was marked at a Velocity of 50 inches per second (IPS) in a cycle time of 0.47 seconds; the grey vinyl was marked in 0.38 seconds at a Velocity of 75 IPS.




Cutting Polystyrene

Polystyrene is second only to polyethylene as the most common thermoplastic used in everyday life. Polystyrene comes in two ”flavors” – foam and solid. Polystyrene foam, commonly used for foam coffee cups and take-out food containers, is a great insulator. On the other hand, solid polystyrene is that hard plastic that forms the protective case for your desktop computer and counter-top appliances, carries your portable power tools, and even encases your favorite CDs.

For this application, we were tasked to cut a 0.027” (0.69 mm) thick polystyrene sheet. Our cutting setup consisted of an XY table equipped with a 2.5” positive meniscus lens providing a 100-micron (0.004”) diameter spot with a 1.8 mm (0.07”) depth of focus. Using 30 PSI of clean, dry air as the assist gas and 25 watts of CO2 laser power, we cut the polystyrene at a speed of 225 inches per minute. The white polystyrene sample shows no signs of discoloration after cutting and the edge is clean with only a very slight amount of dross or melt-back on the bottom edge.







This white polystyrene sheet exhibits a clean
cut edge and no evidence of discoloration after processing with a Synrad 25 watt CO2 laser.


Browse Synrad's Applications Database

Search our online library for more applications of Synrad's sealed CO2 laser technology. Sort by material, process, or industry.
http://www.synrad.com/search_apps/Default.htm


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Contact Us:

 

Synrad, Inc.

4600 Campus Place

Mukilteo, WA  98275

Tel:  1-425-349-3500

Fax: 1-425-349-3667

E-mail: synrad@synrad.com

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SYNRAD and Synrad product names are trademarks or registered trademarks of SYNRAD, Inc. All other trademarks or registered trademarks are the property of their respective owners.